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Heating Equipment
Heating Equipment
Heating Equipment
Heating Equipment

At Oritech, we specialise in the manufacturing of highly reliable and efficient heating equipment, including induction heating, induction hardening equipment, and induction hardening machines. Our equipment is designed to deliver exceptional performance and meet the diverse needs of industries.

Surface Hardening

  • Case Hardening, Selective Hardening, Roll Hardening
  • Machine Tools, Industrial, Automobile, Heavy Machinery Equipment
  • Easy load matching for wide range of jobs and industrial parts
  • Multi frequency output
  • Both high as well as medium frequency in same equipment
  • Customised scanning system
  • Can be used for general purpose application to fully automatic machines
  • Motorised as well as servo controlled movements
  • Job Handling: Vertical and horizontal scanners

Horizontal / Vertical Crankshaft Hardening

  • Single / Multi cylinder crankshafts
  • Single or multi crank shaft loading
  • Servo controlled automated inductor positioning
  • Excellent hardening properties
  • Fast quenching process
  • High production rate
  • Crankshaft up to 1500 mm length and 4 pre-loaded crankshafts

Induction Roll / Sleeve Hardening

  • Rolling Mill Work Rolls and Sleeve hardening for Back-up Rolls
  • Automatic positioning
  • Heating and quenching cycles
  • Excellent heating patterns and hardening properties
  • High production rates
  • Least power consumption
  • Rolls and Sleeves up to 800 mm diameter and uniform case depth of 12-30 mm

Oritech offers advanced end heating solutions for a wide range of applications, including bars, rods, billets, tubes, agro-equipment, and machine tools. Our state-of-the-art equipment is designed to deliver efficient and precise heating processes, ensuring optimal results for your specific needs.

With our induction heating systems, you can achieve uniform and controlled heating of various workpieces. Whether you need to heat bars, rods, billets, tubes, or components of agro-equipment and machine tools, our solutions provide reliable and consistent performance.

Heating Applications

End Heating

  • Bars, Rods, Billet, Tubes, Agro-equipment, Machine tools
  • Automatic and timed job insertion
  • Auto job sensing
  • Uniform temperature distribution
  • Accurate temperature control
  • No startup delay
  • Single station up to six station equipment
  • Crank Shaft up to 1500 mm length and 4 pre-loaded crank shafts
Heating Applications

Tube Welding

  • M.S/S.S Tubes
  • Uniform welding
  • Speed control
  • Temperature control
Heating Applications

In-Line Heating

  • Tubes, Rods, Aluminium Conductor, Billet, Bars
  • Uniform temperature distribution
  • Accurate temperature control
  • No startup delay
  • Single stage and double stage heating

Heating Applications

Induction Brazing

  • Cookware, Pan-bottom, Tool tip, Rotor
  • Single and multiple station heating
  • Accurate temperature control
  • Consistent brazing
Heating Applications

Stress Relieving / Annealing

Cookware and Utensils, Tubes, Machine appliances
Stationary and conveyor based process
Accurate temperature distribution

Tampering, Bending and Shrink Fitting Process

  • Custom applications

Oritech Induction Hardening & Heating Equipment USP

  • Highly reliable and efficient IGBT-based inverter design
  • Hybrid inverter design with advantages of both series and parallel inverters
  • Short circuit proof power circuit working ruggedly even at full load
  • Power factor above 0.98 at any load
  • Water conductivity monitoring and alarm system
  • Earth leakage current protection with adjustable current leakage level
  • DSP-based fully digitised control
  • Equipment parameters shown as actual values and not in % scale of full value for better user interface
  • Touch panel-based Graphic User Interface making system operation and analysis easy and quick
  • Language selection in GUI making system user friendly
  • Updatable to higher technology according to future needs and developments
  • Globally accessible equipment through Ethernet connectivity

FAQS

Induction heating equipment utilises electromagnetic fields to generate heat within a conductive material. This efficient and precise heating method is achieved through the principle of electromagnetic induction. Oritech’s induction heating equipment employs advanced technology to deliver controlled and uniform heating, making it ideal for a wide range of industrial applications.

Oritech’s induction heating machines work by generating alternating current (AC) in a copper coil. This AC current creates an electromagnetic field that induces electric currents, known as eddy currents, within the heated material. These eddy currents generate heat due to the material’s resistance, resulting in rapid and targeted heating. Oritech’s induction heating machines are designed with advanced controls and power delivery systems to ensure precise heating with minimal energy loss.

Oritech’s induction heating equipment finds extensive applications across various industries. Some common applications include: Hardening and tempering, Annealing, Brazing and soldering, Shrink fitting, Preheating and post-weld heat treatment.

Oritech’s induction equipment are highly versatile and can effectively harden various materials. It is suitable for hardening steel, stainless steel, cast iron, aluminium alloys, copper alloys, and other conductive materials. Whether it’s for surface hardening of gears, shafts, or other components, Oritech’s induction equipment provides precise and consistent hardening results.

Oritech is committed to providing comprehensive technical support and training for their induction hardening and heating equipment. We offer professional guidance during the installation and commissioning of the equipment, ensuring smooth integration into the production process. Oritech’s team of experts provides training programs to familiarise operators with the equipment’s operation, maintenance, and safety guidelines. Additionally, we offer prompt technical assistance and troubleshooting support to address any queries or concerns that may arise during the equipment’s lifespan.

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